Die Cut

Die-cut OrthoLite® insoles are the most cost-effective method of adding OrthoLite® comfort and performance features into your footwear—providing your consumers with a cooler, drier, healthier wearing experience with our unrivaled long-term cushioning. Die-cut insoles can be created from any of our standard or custom formulations.

die cut and molded sole

Single-Density Molded

To tell a performance story or instantly add eye appeal to your products, OrthoLite® formulations can be molded into virtually any shape—with a detailed design on the top or bottom of the insole. Compared to ordinary EVA or PU products, single-density OrthoLite® insoles are a cost effective upgrade that dramatically elevate your product’s performance.

Dual-Layer Molded

Multiple layers of OrthoLite® foams can be molded together to create a custom solution with exceptional cushioning and support. As a supportive base, OrthoLite® densities such as .11, .13, OrthoLite® Eco™, or OrthoLite® X40™ can be used. A top layer of OrthoLite® Lazy™ or OrthoLite® Impressions™ creates the ‘ahh factor’ of step-in comfort or a customized fit as the foam forms to the foot.

Multi-Density Molded

Molded OrthoLite® insoles can be designed to your precise performance specifications by combining various formulations in different areas. OrthoLite® X40™ pads can be added in the ball or heel to create target areas with exceptional energy return—or a rigid heel cup can be added to enhance stability. To create heightened arch support and a customized fit, an arch cookie of OrthoLite® Lazy™ foam can be added. The options to create a custom solution are virtually limitless.

Benefits

OrthoLite® is the leading manufacturer and supplier of OEM insole foams for the world’s leading footwear brands. As a vertically integrated U.S. company with facilities around the globe, we collaborate with our brand partners to create and produce custom formulations that deliver unrivaled comfort and performance.

Here’s how OrthoLite® innovation continues to set the standard:

Eco Friendly

All OrthoLite® foams contain 5% recycled rubber, helping keep hundreds of tons of waste out of landfills each year.

Long-Term Cushioning

Unlike traditional insoles, the compression set of OrthoLite insoles is less than 5% over time so the cushioning and fit never change inside the shoe, providing maximum comfort every time you put your shoes on.

High-Level Breathability

OrthoLite’s open-cell PU foam is 95% to 100% breathable, allowing air to circulate in and around the insole, keeping the foot cooler inside the shoe.

Washable

OrthoLite insoles are machine washable, coming out like new every time while maintaining all of their performance benefits after washing.

Lightweight

OrthoLite insoles are lightweight, enhancing the performance of the shoes with airy comfort.

Moisture Management

The unique open-cell structure of OrthoLite insoles creates a moisture management system, helping to move moisture away from the foot to provide a cooler, drier, healthier shoe environment.

Comfort & Performance

DRIVEN BY INNOVATION

We’re fueled by innovation, a deep understanding of our brand partners’ needs, true collaboration, and a dedication to limiting our impact on the planet—and it shows in every product we make. That’s how we became the global leader, and why we’re proud to partner with the best brands on earth.

Ready to work with us?