ESD Shield | OrthoLite

ESD protection heel-to-toe

The World’s First Mechanically Bonded ESD Insole Technology with Unsurpassed Performance & Comfort

OrthoLite^® ESD Shield^® with FiberFusion™ technology is a proprietary top-cover system that requires no adhesives and mechanically bonds ESD conductive copper fibers into the OrthoLite® X35 base layer utilizing our patent-pending process. This break-through technology delivers the world’s best performing ESD insole protection from heel-to-toe that doesn’t degrade over time while providing the highest level of ESD protection, comfort, and performance.

Formulation

OrthoLite^®  X35^™

MOQ

Standard

Product Summary

OrthoLite^® ESD Shield^® is the result of our pursuit to advance ESD insole technology while delivering the most comfortable, best performing insoles on the market.

OrthoLite^® ESD Shield^® elevates ESD effectiveness through the combination of conductive fiber technology and FiberFusion technology, which stitches the fibers into OrthoLite^® foam using thousands of elliptical needles for a permanent mechanical bond.
Outperforming conventional ESD insole technology that depends on a single row of stitching under the toes, OrthoLite^® FiberFusion^™ technology’s mechanical bond provides tens of thousands of ESD contact points from heel-to-toe while enhancing the innate comfort of OrthoLite^® foam.
The adhesive-free solution doesn’t detract from the breathability, moisture-wicking or eco-friendly attributes of OrthoLite^® foam—making it the most comfortable, most effective ESD solution on the market.

OrthoLite® FiberFusion™ Technology mechanically bonds OrthoLite® ESD Shield® conductive copper fibers into the OrthoLite® X35™ foam base-layer.

Application

OrthoLite^® ESD Shield^® technology is available in molded insoles and provides full heel-to-toe ESD coverage that doesn’t degrade over time, lose its effectiveness, or compress—making it an ideal choice for premium tier work and service footwear.

Zero Waste Initiative
All OrthoLite^® formulations utilize recycled rubber and/or production waste foam to support our end goal of Zero Waste.

Intertek^® and Heeluxe^™ testing completed and approved.

Benefits

OrthoLite^® is the leading manufacturer and supplier of OEM insole foams for the world’s leading footwear brands. As a vertically integrated U.S. company with facilities around the globe, we collaborate with our brand partners to create and produce custom formulations that deliver unrivaled comfort and performance.

Here’s how OrthoLite^® innovation continues to set the standard:

Condition	Samples	Result
Dry	1–6	<0.01MΩ
Wet	1–6	<0.01MΩ

The World’s First Mechanically Bonded ESD Insole Technology with Unsurpassed Performance & Comfort

Product Summary

Application

OrthoLite^® ESD Shield^® Foam Performance Testing

ESD Resistance Testing Conducted by Intertek:

Intertek Testing and Certification

Intertek Test Results

Peel Strength

Benefits

Eco Friendly

Long-Term Cushioning

High-Level Breathability

Washable

Lightweight

Moisture Management

OrthoLite^{^®} ESD Shield^{^®} gives you protection from heel-to-toe.

The World’s First Mechanically Bonded ESD Insole Technology with Unsurpassed Performance & Comfort

Product Summary

Application

OrthoLite® ESD Shield® Foam Performance Testing

ESD Resistance Testing Conducted by Intertek:

Intertek Testing and Certification

Intertek Test Results

Peel Strength

Benefits

Eco Friendly

Long-Term Cushioning

High-Level Breathability

Washable

Lightweight

Moisture Management

OrthoLite® ESD Shield® gives you protection from heel-to-toe.

OrthoLite^® ESD Shield^® Foam Performance Testing

OrthoLite^{^®} ESD Shield^{^®} gives you protection from heel-to-toe.